Energy & Sustainability
Energy markets across the world are continuing to work towards a sustainable future.
There are many reasons for businesses to seek sustainability, and in many ways it can be implemented efficiently and cost effectively. Finding the most
appropriate solutions for your organisation may seem to be a challenge, but GSA have the experience to deliver the results you may need.
GSA offer its clients safe and environmentally sound solutions for supply chain integration.
The particular energy sectors GSA have gained experience in includes:
- Bio-fuels
- Waste to Energy
- Combined Heat & Power
- Carbon Capture & Storage
Particular services to our clients have included:
- Procurement
- Construction management, commissioning & decommissioning
- Customised computer controls
- Information technology packages
- Validation & quality assurance packages
- Life cycle assessments
- Carbon management services
- Sustainability guidance
- Environmental audits
- Environmental engineering
- Safety case preparations
- Risk management
- IPC applications
- Whole life cost estimates
- Expert witness
Following this experience GSA are able to advise other businesses of their life cycle analysis as well as offer the potential measures that can be implemented to
deliver improvements.
If you need some independent support, advice or some extra resources to help with any technical aspect of your business, please contact Michael Grimley by clicking here.
Click here to view further details on GSA's Standard Engineering Packages
Review our Energy & Sustainability Case Studies / Clients
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Location: Bromborough, UK
Client: D1 Oils
Scope: Plant Conversion - Lubricant to Biodiesel
Date: Feb 2007
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The Client
The client commissioned GSA to conduct a site appraisal of an existing, partially decommissioned chemical site. GSA were initially contacted to provide
an initial site appraisal, inspection and cost analysis of converting the plant into a biodiesel production facility.
The Challenge
- Review the existing & historical contaminated land surveys
- Conduct a gap analysis between the information available & historical land use surveys
- Carry out risk assessments
- Review the maintenance & inspection histories for the main equipment on site
- Form an assessment of the condition of the remaining equipment
- Survey the infrastructure & assess the condition of steam, compressed air, cooling water, power (HV & LV) and control systems
- Assessment of costs for the reversal of decommissioning & converting the site into a biodiesel production facility
The Solution
Following a site appraisal, the results were positive resulting in the client acquiring the site. GSA were then commissioned to
take on the responsibility for project management including all detailed designs.
- Process development with the client's R&D department to identify how to best reconfigure the site for biodiesel production
- Process design, equipment specification & selection
- Reconfiguration of old & new pipework systems
- Overhaul of main equipment for reuse
- Electrical & instrumentation systems overhaul/reconfiguration/renewal
- Liaison with the Environmental, Planning and Health & Safety bodies
The project involved a significant amount of design, specification, procurement and installation
work on oil pumps, pipelines, and storage tanks. GSA engineers oversaw all site installation work and the
plant was tested and commissioned successfully within 7 months of the site being acquired.
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Location: Aberthaw, UK
Client: RWE
Scope: Fuel Oil Storage Modifications for FGD Project
Date: 5 months
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The Client
RWE Abethaw wanted to modify a oil storage facility to allow unrestricted access for the Flue Gas Desulphurisation contractors.
The modified facility would need to store biofuels and blend these with the HFO.
The Challenge
GSA were commissioned to review the relocation of RWE's Aberthaw fuel oil storage area to make way for a Flue Gas Desulphurisation project.
A range of fuels were considered including tallow and the finally arrived at palm oil. A significant amount of process development was required to ensure
that the material was stored at the correct temperature to allow efficient blending.
The Solution
GSA were commissioned to:
- Outline design & review options
- Sanction cost estimate
- Project management
- Process design & equipment selection
- Civil & structural design
- Pipework systems & vessel design
- E&I
- Environmental, planning & building control liaison
- Procurement
- Site management overseeing all installations
Feedback
GSA completed the work on time, to budget achieving the set objectives.
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Location: Hull, UK
Client: HRTC
Scope: Vent Abatement System
Date: July to November 2001
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The Client
The client operated a number of laboratory units across a large chemical site.
Most of the labs had continuous vent streams with mixed compositions and flows rates.
To meet the environment agency's emissions requirements, the labs required some sort of abatement technology to reduce emissions
The Challenge
The client wanted to combine all waste streams and feed them into a single Thermal Oxidation Unit, in-turn helping to reduce
VOC levels. Considering the clients expansion plans, the client also wanted to have the option to attached additional waste streams
into the system at a later date. The client also wanted the system to operate with minimum operator intervention.
The Solution
GSA were commissioned to:
- Provide a feasibility report for vent abatement system options that would meet the clients and EA requirements
- Recommend a preferred system that would benefit the client & environment
- Provide all P&ID's for the recommended system
- Provide cost estimates for all options
Feedback
GSA completed the work on time, to budget achieving the set objectives.
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Location: Immingham, UK
Client: px Limited / Greenergy
Scope: Onsite Engineering Support. Biodiesel
Date: Sept 2008 to ongoing
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The Client
The client initially contacted GSA for some onsite technical support. Greenergy the owners of the site contract out all of the
operating of the facility to an OM&M provider, px Limited. When the site was on stream in 2007 the site initially produced 100,000
tons of biodiesel per annum from rape seed oil. By June 2008 Greenergy wanted to increase its production capacity to 200,000 ton pa,
making it the largest biodiesel production facility in the UK.
The site was wasting a large amount of steam, resulting in the client over spending on steam services. GSA Engineers initially
advised the client on how to reduce this cost and the waste steam.
The Challenge
- De-bottleneck some of the process units, focusing on waste steam.
- Increase the capacity of production units.
- Technically oversee the expansion of the production facilities.
- Improve the economies of production units.
The Solution
- Review, advise and implement improvements to production units.
- Implement detailed monitoring systems.
- Increase the flexibility of the plant by enabling it to process a wider range of feedstocks including used cooking oil and tallow.
- On going support with four full time engineers working onsite acting as an extension to the operators own engineering department.
Feedback
GSA engineers working onsite continue to operate as extension to px's Engineering Department, working to their HSE practices and requirements.
GSA continues to hold a good working relationship with the client.
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